Chapter
I
First American Cotton
Mills
The cotton textile industry in America was
launched by Samuel Slater in 1790 at Pawtucket, Rhode Island. Slater, an
English textile mechanic with knowledge of the Artright spinning frame, migrated
to America and reconstructed two of the
famous water-powered spinning frames from memory to establish a
72-spindle mill--the first successful spinning mill in America. One of
Slater's earliest mills, the Old Slater Mill completed in 1793, still stands as
a cotton mill museum in Pawtucket. His emigration disguised as a farmer, along with his rare
textile mechanical expertise and a gifted memory, evaded the efforts of the
British government to prevent textile workers, machinery, and plans from leaving
the country and thereby
removed one of the major obstacles to the development of cotton
manufacturing in America.
Three years later in 1793, Eli Whitney's
introduction of his cotton gin removed another major obstacle by eliminating the
tedious and arduous task of removing by hand the seeds from the lint. With
the introduction of Slater's spinning frame and
Whitney's cotton gin, cotton gained immediate commercial value, and a
cotton manufacturing industry began to slowly develop in America. At first the
small mills were limited, for the most part, to spinning; they simply spun the
yarn and then sent it to cabin or domestic weavers to be woven into
cloth.
In 1814 Francis Cabot Lowell, after observing
the operation of textile machinery in England for almost two years, returned to
Waltham, Massachusetts, where he, together with Paul Moody, designed the first
American power loom and improved the spinning frame. The improved
machinery was installed in a cotton mill, known as the Boston Manufacturing
Company at Waltham, and for the first time in history, all phases of cloth
manufacturing were made by power machinery under one roof--from the spinning of
yarn to the weaving of cloth. The new mill, by
bringing together the various functions under one roof, initiated the
beginning of the American factory system and hastened the end of the cabin or
domestic system in the manufacture ofcotton cloth.
Soon water-powered textile mills began to
spring up on the Merrimack and other New England rivers, and by 1835 the
industry was beginning to spearhead an industrial revolution. Initially, the
revolution was centered in New England primarily
because of the availability of water power, capital, and
labor.3 New mills were built at a rapid pace; by 1834, Lowell,
Massachusetts, had nineteen large cotton mills operating 4,000 weaving looms and
spinning frames with more than 110,000 spindles. For the most part, the
labor forces were made up of single girls from the surrounding countryside who
were housed in dormitories and placed under strict moral and religious
supervision; the paternalistic corporate communities, known generally as the
Waltham system, became popular and spread to other mill towns in the
region. The 1830s in Lowell, as noted by Victor Clark in his History of
Manufacturers in the United States, was the "most remarkable decade of progress,
in a single place and industry, as yet achieved in our manufacturing
history."
For the next several decades, New England
continued to enjoy a rapid growth of mill towns; this was particularly true of
the Merrimack River Valley where several populous mill towns and cities sprung
up along the river’s banks. Inevitably, however,
the mills began to move southward to be closer to the production of cotton, and
in time, initiated the Industrial Revolution of the South. They moved
first to the Piedmont regions of North Carolina, South Carolina, and Georgia
primarily
because of the availability of water power, and then with the advent of
steam and electrical power, to Mississippi as they moved still closer to the
cotton fields.
Chapter II
Early Mississippi Mills
The South, in the
beginning, was more than content to concentrate its resources on the production
of cotton. As the demand for cotton fiber skyrocketed, owners of large
plantations began to make fortunes raising cotton with slave labor. It
was an extremely costly system, but early successes of the
plantations and the mythical romance surrounding them led others to turn to
cotton- growing, leaving little capital to invest elsewhere.
Captivated by visions of riches, Southern
planters by the thousands, span and small, began to convert all suitable lands
to cotton fields. As the importance of cotton increased, the planters were
increasingly less inclined to divert capital and labor from
cotton growing to factory building. Cotton growing quickly became the
South's economic base; this was particularly true of Mississippi which developed
an improved variety of cotton and became the leading state in the production of
cotton as well as one of the wealthiest states of the period.
Finally, in the late 1830s, a few scattered
cotton mills began to appear in the South. While Mississippi lagged behind
other Southern states, Dunbar Rowland in his book, A History of Mississippi: The
Heart of the South, notes that "tradition says that the first cotton mill in the
State, and perhaps the world was that of Sir William Dunbar, erected at or near
Natchez in 1834." The statement was an inadvertent misquote; by that time
(1834) cotton textile mills were firmly established in England and were
spearheading the beginning of an industrial revolution in
New England. The Dunbar Mill, named in honor of a noted scientist and
father of the cotton-seed oil industry in Mississippi, was instead the first
"cotton-seed oil mill in Mississippi, if not in the world.” While not a
mechanically powered cotton mill, it may have had a few
hand looms that qualified it as a small, cabin-type cotton mill.
Small mills, with hand looms, were
still commonplace at the time; most of them in the South were associated with
plantations and were used to produce a coarse cloth for their private use.
In 1840, Mississippi, had some fifty of the small cabin-type cotton mills, which John K. Bettersworth in his book,
Mississippi: A History, describes as "small affairs employing in all only
eighty-four persons" with a total capital of only $6,429.
The state's first mechanically powered cotton
manufacturing mill was built in 1842 on the outskirts of Natchez. John
Robinson, a Scottish textile expert, came to Mississippi before the economic
panic of 1837 to build a cotton textile mill for the Mississippi Cotton Company
of Natchez. Before construction started, the company suffered substantial
financial losses in the 1837 crash and was forced to abandoned its plans.
After a similar experience with the Port Gibson Manufacturing Company,
the tenacious Robinson in 1842 built a cotton and woolen mill
himself, equipping it to the extent his limited financial resources
permitted.
The
Robinson mill occupied a small two-story building and was powered by a twelve
horse-power steam engine to operate 60wool spindles and 260 cotton
spindles. Because of his limited funds, Robinson was forced to start
producing cloth before the mill had all of the appropriate machinery. It
was a disastrous start and, within two years, he was forced
to liquidate. The failure resulted from several problems which included,
according to D. Clayton James in his Antebellum Natchez, "insufficient capital,
inadequate machinery, shortage of skilled laborers, high cost of importing
Indiana coal for fuel, and ruthless competition from New England textile
producers."
In the spring of
1844, a second attempt was made to established a cotton mill at Natchez.
John Robertson and associates of a Boston firm purchased the bankrupt Natchez
Cotton Compress and brought in textile workers from New England and a twenty-
eight-horse-power steam engine to operate 2,000 spindles and 10 power
looms. The Boston firm, after upgrading the machinery, sold the mill in
November 1844 to Samuel T. McAlister who, with the assistance of a Massachusetts
textile expert and seventeen Negro slaves, began to manufacture rope, plantation
cloth, anda heavy cloth for cotton picking sacks.
Like the Robinson mill, the Robertson mill
never really got off the ground; the history of its short life was one failure
after another. After struggling under several different owners, it closed
in 1848 and left most cotton manufacturing in the state to household or cabin
spinning and weaving. At the time of closing, it was the only mechanically
powered mill in the state and employed twenty black men, six females, and four
children.
The Natchez
experiments were discouraging, but the failures were not sufficient to stop the
establishment of three Mississippi textile mills which were at the time under
construction or in the late planning stages: the Bankston textile mill in
Choctaw County established in 1848; the State Penitentiary textile mill at
Jackson in 1849; and the Edward McGehee mill at Woodville in 1850. The
three mills were later followed by a still larger mill: the Thomas Green mill at
Jackson in 1857.
The Bankston
textile mill is regarded as Mississippi's first successful mechanically powered
textile mill and became "famous throughout the Old Southwest as a model of
industrial efficiency and profitability." Colonel James M. Wesson,
its founder, was associated with a textile firm in
Columbus, Georgia, the "Lowell of the South," which in 1847 decided to build a
cotton and woolen mill in the back country of northern Mississippi. In
January 1847 he, together with David L. Booker, John P. Nance, Richard Ector and
Thomas J. Stanford, organized and chartered the Mississippi Manufacturing
Company and, before the end of the year, began moving machinery and equipment to
the new site on the west side of McCurtain's Creek, a tributary to the span
Black River in Choctaw County.
It was difficult at the time to find native white workers for industrial work,
and thus several experienced mill families were imported from Georgia to do the
skilled work. The use of Negro slaves was thought to be too expensive, but
a few were
employed to operate the steam engine and
perform other unpleasant assignments. A Semple steam engine, manufactured
in Providence, Rhode Island, was brought in to power the mill. It was
transported from Rhode Island to Greenwood by water and then drawn over land to
the mill site by several oxen, a distance of sixty-five miles, several miles of
which were through the Yazoo swamp. The eighty- horsepower engine actually
provided too much power for the textile mill, and the enterprising Colonel
Wesson added a flour mill and a gristmill to the textile equipment to utilize
the surplus power.
The
Bankston textile mill began operations in December 1848 with twelve
workers. It prospered and quickly expanded to include a tannery, a shoe
factory, a machine shop, along with other enterprises. By June 1849, the
textile mill operated 500 cotton spindles and spun 300
pounds of cotton into yarn and thread daily. During the first few years,
the mill operated at a financial loss in the production of cloth but made a
small profit on cotton yarn. During this period, Colonel Wesson left the
looms idle and concentrated on the production of yarn and thread, along with his
other enterprises such as the milling of corn and wheat, until conditions
improved in the cloth market.
By 1855, the difficult years were over and the manufacturing company began to
make substantial profits; reporting that year a net profit of $22,000 on a
capitalization of $60,000. Over the next three years or by 1858, Historian John
Hebron Moore noted that the company's "investment in cotton and woolen
machinery alone had reached the sum of $80,000, and an additional
$15,500 of the firm's capital was represented by such assets as a gristmill, a
flour mill, and numerous buildings comprising the company-owned village of
Bankston."
The critical period
came two years later with the nationwide panic of 1857. The Bankston
manufacturing company not only survived but prospered during the panic; and then
for several years in succession, it paid annual dividends of 37 percent while building up a large reserve fund. In addition to the
investors, some eighty-five workers enjoyed the prosperity. While wages were
low, the company provided housing and made sure the workers were supplied with
products of its several enterprises, shoes, cloth, meat, and flour.
Alcoholic beverages, however, were forbidden. Like William Gregg, founder
of the famous antebellum mill at Graniteville, South Carolina, Colonel Wesson
vehemently opposed the drinking of alcoholic beverages and successfully promoted
a law prohibiting the sale of intoxicating liquor within
the corporate limits.
On June
4, 1850, Colonel Wesson wrote to De Bow's Review indicating his opposition to
the sale of alcoholic beverages and proceeded to describe his manufacturing
enterprises.
"Our
mill is located ten miles south of Greensboro, in a healthy
neighborhood; fine water, good society, churches,
schools, &e. We have but one
grog-shop within seven miles of us, and that will probably not last long. "Our building is made of wood, 108
feet long, 48 wide, three stories
high. We are now running about 800 spindles, 10 cards, 12 looms,
and all the accompanying necessary
machinery for spinning and weaving. Owing to the high price of cotton we have stopped our looms.
We have 500 spindles and five cards more,
not finished; we shall probably
get them in operation for the next crop. We carry on a machine
shop in which we make every variety of
machinery for carding and spinning. Our looms are built by Messrs. Rogers, Kechum &
Grovanon, of Paterson, N. J. They
are heavy and substantial, and are built for making heavy Linsey and Osnaburgs, such as are most
used in the South. I think
that companies in this state intending to embark in the manufacturing business, would do well to call to see
our machinery before buying
elsewhere. We have just completed the finest flour mill
in this state, or equal to any in the South. We
will show flour with the St. Louis
or any other mill North or South. We use a large fine Semple Engine,
made by Messrs. Thurston, Green
& Co., Providence. It is admired by all visitors for its great
capacity and simplicity. It is run by
a Negro engineer, who also serves as
fireman, who had no acquaintance with engines until he took hold
of this. We have a double cylinder
wool card that cards the wool twice as well as most of the country cards that have only one, and will turn
off two hundred pounds of rolls a day, for
which we charge a 8 c. a
pound."
The Bankston cotton
mill became famous as it continued to grow and prosper. By 1860, it had
expanded to operate 1,000 cotton spindles, 500 wool spindles, and 20 power
looms; indeed, it operated the latest in textile machinery and was regarded as
the forerunner in modern cotton manufacturing in the state. Except for the
few slaves employed to operate the steam engine, the workers were white; Colonel
Wesson, however, recognized that slaves were capable, but he "believed that
hired whites were less expensive than either bought or hired slaves."
Wesson also believed, along with
William Gregg and other prominent Southern cotton manufacturers, that the South,
in addition to agriculture, desperately needed to devote itself to
manufacturing. On August 11, 1858, he wrote John F. H. Claiborne asserting that
"the South stands in the same
relation to New England now, that we as a nation did to Old
England fifty years ago . . . if it was good policy for us then, as a
nation, to adopt and support a general system of manufacturing the same
policy is equally good now when applied to the South."
However small, the thriving community of Bankston was a step
in that direction. The community, moreover, was in every regard a model
company town and Mississippi's first cotton mill village.
The Mississippi Penitentiary Textile Mill
enjoyed a success story comparable to that of the Bankston mill. As early
as 1840, the penitentiary produced clothing for convicts with the use of
manually-operated spinning machines and hand looms. By
1847, the prison population had increased to the point that the primitive
machinery could no longer manufacture sufficient clothing, and the state
legislature responded by authorizing the superintendent to purchase power-driven
equipment.
Spinning machinery
and power looms were purchased and brought in from Patterson, New Jersey, and in
October 1849, the upgraded penitentiary textile mill went "into full production,
turning out cotton and woolen cloth and yarns at the rate of 1,700 yards of
cotton osnaburgs, 300 yards of woolen linseys, and 400 pounds of yarn per
week."22 Osnaburgs had excellent wearing qualities and toughness; it could
be made into overalls, other durable work clothes, and was occasionally
substituted for canvas or duck requiring rough usage. No doubt, this was
the reason for its extensive production.
It was an impressive start, and the
legislature, at its next session in 1850, authorized the purchase of additional
machinery to increase the production of cloth from 1,700 yards per week to 1,000
per day. Production soon exceeded the penitentiary
needs, and the state began competing with private enterprise by selling the
surplus to wholesale dealers in cities as distant from Jackson as Mobile, New
Orleans, and St. Louis. The venture became very profitable, and by 1853 the
penitentiary textile mill had become one of the state's most valuable assets,
returning a small profit to the state after paying the entire cost of the prison
system.
In 1857, the mill was
destroyed by fire, but without any delay, the legislature decided to rebuild and
on a much larger scale. In late 1858, a vastly enlarged mill was
completed; it reopened with 150 convicts to operate "2,304 spindles for
spinning cotton, twenty-four cotton carding machines,
seventy-six looms for weaving osnaburgs, four mills for producing cotton twills,
and a full complement of machinery for making woolen linseys and cotton
batting." It proved to be a great success story for the state, although
its critics were quick to assert that its success was attributable to the
obvious advantages the venture had over private enterprise, including free labor
and state financial support.
The Wilkinson Manufacturing Company was the third large cotton textile mill to
be built in the state. It was organized in 1850 by Judge Edward McGehee, a
noted planter and railroad entrepreneur, who decided to expand his business
interests. After visiting Lowell, Massachusetts to
familiarize himself with the operation of a cotton mill, he employed Colonel
James Woodworth, a skilled textile mechanic, to construct the mill in the small
village of Woodville about twenty-five miles south of
Natchez.
McGehee's
mill was completed and began operations in March 1851, powered by a wood-burning
steam engine of eighty- horse-power, and initially employed a force of 125 white
Mississippians and New Englanders to operate 3,500 spindles and ninety
looms. As at Bankston, apartment houses and a large boarding house were
constructed to provide living quarters for the mill workers. Hence,
Mississippi's second cotton mill village.
In 1852, Judge McGehee dismissed Superintendent
Woodworth, assumed management of the mill himself, and replaced the 125 white
workers with slaves. Just three years later, in 1855, he bought out
the other co-owners and proceeded to operate it as a family enterprise for the
next several years, producing shirting, lowells, linsey, and kerseys.
Unlike Colonel Wesson's openness regarding his mill, Judge McGehee was very
secretive about the Woodville mill and, as a result, not much is known about its
operations except that the mill was apparently very successful. In 1860
the value of its finished products was reported to be $102,000 in comparison
with $72,000 for the Bankston mill.
The Thomas Green Cotton Mill was the last and
largest mill to be built in Mississippi before the Civil War. In June
1858, the banking firm of Joshua and Thomas Green constructed the mill on Pearl
River in Jackson, and, with a capitalization of $100,000, began operations with
Samuel Poole as superintendent and some two hundred white
employees. Although short-lived because of the Civil War, it was a
financial success from the start. By 1860, it employed more than two
hundred workers to produce 450,000 yards of cloth annually which was valued at
$151,000, the highest figure reported by any Mississippi cotton mill.
At the beginning
of the Civil War, Mississippi lagged far behind in becoming industralized but it
had made some progress. It had four large cotton mills, the Bankston mill, the
Edward McGehee mill, the Penitentiary mill, the Thomas Green mill, along with
two small, insignificant mills--one in Columbus and the other in Tishomingo
County. The value of the cloth produced annually by the four large mills
was not insignificant; it ranged from $72,000 for the Bankston mill to $151,000
for the Green mill before production was interrupted by the war.
Professor John Bettersworth concluded that
"Mississippi, though
far from having become industrialized, was showing gains.
The Bankston mill was able to declare a 29 per cent dividend in that
year, and the entire cotton industry of the state could boast that
the value of its product in 1860 was $261,000 as compared with only $22,135
in 1850."
The modest gains
showed that antebellum Mississippi simply was not ready for
industrialization. The people preferred to continued to concentrate nearly
all of their resources in the cotton plantation system which, unfortunately,
left the state
ill-prepared for the impending Civil War
and the Radical Reconstruction years that followed. Its small textile
industry, however, proved that it could "survive and prosper in Mississippi as
well as in Alabama, Georgia, and South Carolina, despite
economic depressions, competition from northern manufacturers, and opposition
from agrarian critics of southern industrialization."
The Civil War, unfortunately, was to destroy
the state's four textile mills along with most of its other small industry. In
1863, General Grant and his troops destroyed the Woodville, Jackson, and
Penitentiary mills; but because of its isolated location,
the Bankston mill survived a while longer. Federal troops later learned of
the Bankston mill, and on December 30, 1864, a foraging party, under the command
of General Benjamin H. Grierson, raided the defenseless village and burned the
cotton and wool mill, the shoe factory, and the flour mill while the inhabitants
slept and without a shot being fired.
Much of Bankston was a legitimate military
target, for its mills were producing 1,000 yards of cloth and 150 pairs of
shoes daily for military purposes. But unfortunately, the foraging party
did not restrict its activities to legitimate targets; it not only destroyed the
5,000 yards of cloth, 10,000 pounds of wool, 125 bales of cotton on hand but, in
addition, destroyed 10,000 pounds of flour and took the farm animals, horses,
cows, pigs, and chickens, leaving the town's people hard pressed to escape
starvation.
Fortunately,
Colonel Wesson, before the raiders arrived, anticipated the apparent danger of a
raid and distributed much of the cloth among surrounding inhabitants. At
the time, the need for clothing was so great that one woman, J. P. Coleman notes
in his Choctaw County Chronicle, rode horseback forty miles, round trip, a few
days before the raid to get a single bolt of cloth.
With the destruction of the four cotton mills,
Mississippi's emerging textile industry was devastated, and except for a small
mill in Columbus, cotton manu- facturing in the state returned to cabin or
household spinning and weaving. Thus the four mills, including
Mississippi's first successful steam powered cotton mill and its first mill
village, took their places in history, and, as will be seen, cotton mill
building in the state was painfully slow for the next three decades.
Colonel Wesson, however, survived to pick up the pieces and build the first
phase of Mississippi's most famous post Civil War manufacturing plant of any
type. Of the prewar cotton textile manufacturers in Mississippi, he was
the only one to continue in the textile business in the postwar era.
Our review will take us next to
Colonel Wesson’s new mill, the state’s first post Civil War mill, which
eventually gained national and international fame for its efficient operations
and production of high quality fabrics.
Chapter
III & IV
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